Other applications
Packaging machine for complete layers
Various magnetic grippers and vacuum grippers are on hand to deal with complete layers with products that have to be destacked or stacked. Once set down, the products from the destacked layers are usually aligned via an inliner so that they can be fed individually to the filling line.
NACE code
10.39
Specific industry knowledge
Food (Canned foods and prepared vegetables)
Automatic Palletizing
Palletising complete layers
Palletising complete layers is sometimes the ideal solution to reach high feed speeds. For instance, complete layers of empty jerry cans can be stacked on top of each other with the gripper centring the previous layer before palletising the next one on top of it.
Palletising complete layers? In the case of taking up complete layers of jars or canned foods with a magnetic gripper, the Spider palletiser takes on a heavier structure. Interleaves are laid between the layers by the same gripper or with a separate manipulator.
Complete layers of boxes can also be destacked. With overhanging stacked pallets, the position of the layer is “searched for” so that the pick-up coordinates can be automatically adjusted. Interleaves can then be automatically removed and stacked on each other.
Types of complete layers
– layers of jars
– layers of cans
– layers of boxes
– layers of empty jerry cans
– layers of empty drums
our methodology
Analysis
We always start from the existing production environment. You receive a layout, a carefully detailed pricing and a concise description of the solution. We always substantiate our proposal with information on projects already completed in the sector in which you are active.
Project planning
We draw up a project dossier with all the technical details of your installation. We then go through everything together, adjusting and validating the proposal wherever might be necessary.
3D design
Following the validation of the project dossier, we come to a final technical layout. We then convert this into a technical 3D design, giving you a correct image of what your installation will look like.
Line control
In this step the components of your installation are manufactured and we proceed to the development of the line control. All components are connected in a line-by-line fashion with each other so that they are in constant communication with each other.
Assembly line including all peripheral equipment
The complete assembly of your installation, including all peripheral equipment such as weighers, labellers, etc. is done by us in advance. We assemble the complete line with the greatest care into a single unit using a standardised methodology. Because the entire line has been fully operationally tested beforehand, both installation and the further start-up takes no time at all.
FAT
Following the assembly of your installation, it is then extensively tested in our workshops, allowing you to see it at work before being assembled at your premises. Using a comprehensive checklist, the installation is checked down to the smallest detail as to whether it meets all specifications before being transported to you.
Transport, assembly, start-up and training
All components are disassembled before being transported and assembled on site. Your employees are then trained to be able to work optimally with your new installation.
After sales service
At SPIDER we provide an excellent after-sales service. On the one hand, there is the continuous monitoring and logging of your installation so that we can remotely follow the operation in real time via cameras inside the installation, allowing us to make adjustments remotely. On the other hand, you can also call on our experienced service team 24/7.
Reliable partner
We attach great importance to across-the-board communication with our customers. Even before the initial design stage, we want to fully understand their requirements so that we can provide the right end-of-line solution. We build our SPIDER Case Packer and SPIDER Palletiser, as well as their integration, into the complete line. This results in the operator having being able to handle it comprehensibly because of the uniform manner of operation of the various parts. Thorough training is provided for the operators. This is backed by structured after-sales service that the customer can call on 24/7.
Automatic Palletizing
